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Bill Of Materials for "C/ESR Meter"

Board revision v1.0.7 (Jun 2024)

Resistors

Quantity References (1% 1/4 watt 400mil) Value Comments
1 R1 1500R AD620 gain "33" (default 10Ω range). Theoretical 1543.75Ω. If R1=1500R --> G=31.9
1 R2 75R AD620 gain "330", (1Ω range). Depends on $R_{on}$ of CD4066B at 5v which should be measured. If R2=75R and (CD4066B $R_{on} @5v$)=92R --> G=337
1 R3 180R Capacitor charge current limiter to 10mA. $I_o = \frac{V_{ref} - V_{be}}{ R_s } = \frac{2.5v - 0.7v}{ 180Ω } = \frac{1.8v}{ 180Ω } = 0.01A = 10mA$
2 R4, R24 560R ADC and Z1 current limiters, any approximate value will work fine.
1 R5 270k Together with R6 they form a voltage divider to measure the battery level. Their ratio must be defined in the source code: #define VBATT_FACTOR 3.7 // = 1+(R5/R6) = 1+(270k/100k) = 1+(2.7) = 3.7
7 R6, R16, R17, R18, R19, R20, R23 100k R6 together with R5 form a voltage divider, see R5. The others are pull-up and pul-down resistors, any approximate value will work fine.
2 R7, R26 20k They are part of the voltage dividers for voltage references.
1 R25 12k It is part of the voltage dividers for voltage references.
7 R8, R9, R10, R12, R13, R14, R15 10k R8 and R9 are part of the voltage dividers for voltage references. The others are pull-up and current limiters, any approximate value will work fine.
3 R11, R21, R22 100R MOSFET current limiters, any approximate value will work fine.

Capacitors

Quantity References Value Comments
2 C1, C2 4.7nF Non-polarized polyester capacitors
1 C3 220uF Negative voltage filter, polarized electrolytic capacitor (16v) from 100uF it will be fine.
1 C4 10uF Charge-Pump capacitor, polarized electrolytic capacitor (16v)
1 C8 22uF $V_{in}$ capacitor, polarized electrolytic capacitor (50v)
3 C5, C6, C7 4.7uF Voltage dividers load capacitance are required, from 1uF to 10uF, polarized electrolytic capacitors (16v)
6 C9, C10, C11, C12, C13, C14 100nF Noise filters, non-polarized ceramic capacitors should be close to the device (within 5 mm of the pin)

Diodes

Quantity References Value Comments
2 D1, D2 1n5819 (400mil) Low drop power Schottky rectifier diode
3 D3, D4, D5 1n4148 (300mil) General purpose small signal high-speed switching diode
1 D6 BAT49 (300mil) Very low turn-on voltage small signal Schottky diode (Vf=180mV)

Transistors

Quantity References Value Comments
1 Q1 BC557B TO-92 BJT PNP like as BC557A, BC558, 2N3609 (EBC pinout warning), etc.
1 Q2 IRF530N TO-220 MOSFET N-Channel like as IRF520, IRF540, IRLZ44N or similar.
2 Q3, Q4 IRFU5305 TO-251 MOSFET P-Channel low $RDS_{on}$
2 Q5, Q6 2N7000 TO-92 MOSFET N-Channel general purpose

Integrated circuits

Quantity References Value Comments
2 Z1, Z2 TL431 TO-92 Adjustable precision voltage reference ($V_{ref}=2.5v$)
1 U1 AD620 DIP-8 Low cost, high accuracy instrumentation amplifier (INA129 gain equation compatible)
1 U2 CD4066B DIP-14 Quad bilateral analog switch, CMOS device type “4066” compatible such as HEF4066, HCF4066, 74HC4066, M74HC4066, MC14066, MAX4066, etc. $R_{on} @5v$ must be measured to add to R2.
1 U3 LM393 DIP-8 Dual independent low offset voltage precision comparators
1 U4 ICL7660A DIP-8 Switched-Capacitor voltage converter (Intersil/Renesas)

Miscellaneous

Quantity References Comments
1 LCD display 16x02 (5v) HD44780 or similar
1 LCD I2C adapter (PCF8574)
1 Active buzzer 5v (12 mm) (7.6mm pitch)
3 Button SPST (normal open) 12mm
4 Header connector 2-Pin JST male (2.54mm pitch) Optional
1 Header connector 4-Pin JST male (2.54mm pitch) Optional
1 Terminal block connector 4-Pin (5mm pitch) Optional
1 Enclosure Bahar BDC30001-A Optional